Engineering Systems Explorer

INTERACTIVE SUB-PLATFORM

Manufacturing Systems & Control Integration

Explore how machine control, ISA-95, OPC UA, MQTT Sparkplug, SCADA, MES, historians, databases and ERP work together. Select a control or integration pattern, trace each layer, and run manufacturing scenarios.

ISA-95Architecture model
PLC → ERPEnd-to-end trace
OPC UASecure machine connectivity
ExplorableInteractive controls

Choose a manufacturing control path

PLC & Controls

Machine logic, sequences, permissives, interlocks, drives and safety.

Explore

OPC UA & Connectivity

Kepware, OPC UA, edge translation and MQTT Sparkplug publishing.

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Data & Transactions

MES, FactoryTalk Transaction Manager, SQL, historian and ERP context.

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Start exploring

Select PLC & Controls, OPC UA & Connectivity, or Data & Transactions. The selected architecture and system responsibilities will appear here.

Trace the manufacturing path

Select a manufacturing path above, then click each node to trace control and data flow.

Run manufacturing scenarios

Select a scenario to walk through the manufacturing response.

Control integration reference

LayerPrimary systemControl / data roleTypical protocol
Level 0/1Sensors, actuators, PLCDeterministic control and equipment stateEtherNet/IP, PROFINET, hardwired I/O
Level 2SCADA / HMI / HistorianSupervision, alarms, trends, operator controlOPC UA, Modbus TCP, EtherNet/IP
Level 3MES / MOM / WMSOrder context, production execution, genealogyOPC UA, MQTT Sparkplug, REST / SQL
Level 4ERP / Enterprise DBBusiness planning, orders, inventory, reportingREST / OData / SQL / middleware